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Development of a novel two-stage proportional valve with a pilot digital flow distribution

Qiang GAO, Yuchuan ZHU, Changwen WU, Yulei JIANG

《机械工程前沿（英文）》 2021年第16卷第2期页码 420-434 doi: 10.1007/s11465-020-0622-2

摘要： Pilot two-stage proportional valves are widely used in high-power hydraulic systems. For the purpose of improving the dynamic performance, reliability, and digitization of the traditional proportional valve, a novel two-stage proportional valve with a pilot digital flow distribution is proposed from the viewpoint of the dual nozzle-flapper valve’s working principle. In particular, the dual nozzle-flapper is decoupled by two high-speed on/off valves (HSVs). First, the working principle and mathematical model of the proposed valve are determined. Then, the influences of the control parameters (duty cycle and switching frequency) and structural parameters (fixed orifice’s diameter and main valve’s spring) on the main valve’s motion are analyzed on the basis of theory, simulation, and experiment. In addition, in optimizing the value of the fixed orifice’s diameter, a new design criterion that considers the maximum pressure sensitivity, flow controllability, and flow linearization is proposed to improve the balance between the effective displacement and the displacement fluctuation of the main valve. The new scheme is verified by simulations and experiments. Experimental results of the closed-loop displacement tracking have demonstrated that the delay time of the main valve is always within 3.5 ms under different working conditions, and the tracking error can be significantly reduced using the higher switching frequency. The amplitude–frequency experiments indicate that a ‒3 dB-frequency of the proposed valve can reach 9.5 Hz in the case of±50% full scale and 15 Hz in the case of 0%–50% full scale. The values can be further improved by increasing the flow rate of the pilot HSV.

关键词： two-stage proportional valve digital flow distribution high-speed on/off valve position tracking characteristic dynamic performance

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Digital switched hydraulics

Min PAN, Andrew PLUMMER

《机械工程前沿（英文）》 2018年第13卷第2期页码 225-231 doi: 10.1007/s11465-018-0509-7

摘要：

This paper reviews recent developments in digital switched hydraulics particularly the switched inertance hydraulic systems (SIHSs). The performance of SIHSs is presented in brief with a discussion of several possible configurations and control strategies. The soft switching technology and high-speed switching valve design techniques are discussed. Challenges and recommendations are given based on the current research achievements.

关键词： digital hydraulics switched inertance hydraulic systems energy efficiency high-speed switching valve fluid-borne noise

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Value and governance of high-speed railway

Xiaoyan LIN, Zehua ZHANG, Meng WANG

《工程管理前沿（英文）》 2017年第4卷第4期页码 463-482 doi: 10.15302/J-FEM-2017054

摘要： This paper considers multiple perspectives to explore the concept of high-speed railway (HSR), rationally abstract its value formation mechanism, and quantitatively measure its actual performance. This paper analyzes the governance potential of major countries in the high-speed railway value chain and studies the feasible ways and development strategies to enhance the high-speed railway governance in China. Findings of this paper are as follows. First, the government, as the early manager of high-speed railway governance, has given way to Siemens and other integrated enterprises. Second, the high-speed railway standard output has become the core competitiveness that embodies high-speed railway. Third, the global high-speed railway market presents a hierarchical high-speed railway governance model and changes to a modular approach to governance.

关键词： high-speed railway value communication value high-speed railway value governance governance path upgrade

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CR-Fuxing high-speed EMU series

《工程管理前沿（英文）》页码 742-748 doi: 10.1007/s42524-023-0281-1

摘要： CR-Fuxing high-speed EMU series

关键词： CR-Fuxing series high-speed EMU innovation key system digitalized collaborative design engineering management

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中国铁路高速道岔技术研究

何华武

《中国工程科学》 2009年第11卷第5期页码 23-30

摘要：

高速道岔是高速铁路轨道结构的关键，其结构与状态对列车运行安全和运行品质具有重大影响。文章介绍了高速道岔设计参数和平面线形，扣件、岔枕、道岔转换系统等部件主要结构特征，高速道岔设计理论，相关技术条件及取得的创新成果，对于中国高速铁路道岔的进一步研制、试验验证及推广使用具有重要的指导意义。

关键词：高速铁路高速道岔技术研究

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Development progress of China’s 600 km/h high-speed magnetic levitation train

《工程管理前沿（英文）》 2022年第9卷第3期页码 509-515 doi: 10.1007/s42524-022-0199-z

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关键词： 600 km/h high-speed magnetic levitation train development history technological innovation

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Interactive effects of high-speed rail on nodal zones in a city: exploratory study on China

Guo LIU, Kunhui YE

《工程管理前沿（英文）》 2019年第6卷第3期页码 327-335 doi: 10.1007/s42524-019-0051-2

摘要： The arrival of the high-speed rail (HSR) era has accelerated the pace of urban development, but its broad socioeconomic impact remains subject to intense debates. This research aims to propose a model for measuring the impact of HSR operation on HSR stations and the surrounding areas, which this research call the HSR-based nodal zone (HNZ). The proposed model is composed of two variables (i.e., transportation situation and vitality) and three subsystems (i.e., economic, societal, and environmental). Data were collected in China through questionnaire survey. Results indicate that the effects of HSR operation on HNZ are multidimensional, transportation vitality has an intermediary role in the effects, and the effects on the physical environment are negative. This study presents an early examination of the impact of HSR operation on the HSR stations and relevant areas and contributes new evidence to academic debates on the contribution of HSR to urban development. Accordingly, urban development policies should be built on the mechanism of HSR in driving the growth of HNZ.

关键词： high-speed rail nodal zone interactive effects sustainable urbanization China

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Development of an analytical model to estimate the churning losses in high-speed axial piston pumps

《机械工程前沿（英文）》 2022年第17卷第2期 doi: 10.1007/s11465-021-0671-1

摘要： The axial piston pumps in aerospace applications are often characterized by high-speed rotation to achieve great power density. However, their internal rotating parts are fully immersed in the casing oil during operation, leading to considerable churning losses (more than 10% of total power losses) at high rotational speeds. The churning losses deserve much attention at the design stage of high-speed axial piston pumps, but accurate analytical models are not available to estimate the drag torque associated with the churning losses. In this paper, we derive the analytical expressions of the drag torque acting on the key rotating parts immersed in oil, including the cylinder block and the multiple pistons in a circular array. The calculated drag torque agrees well with the experimental data over a wide range of rotational speeds from 1500 to 12000 r/min. The presented analytical model provides practical guidelines for reducing the churning losses in high-speed axial piston pumps or motors.

关键词： axial piston pump rotating parts high rotational speed churning losses drag torque

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Being good or being known: International reputation of high-speed railway enterprises

《工程管理前沿（英文）》页码 455-466 doi: 10.1007/s42524-023-0250-8

摘要： With fierce competition in the global high-speed railway (HSR) market, international reputation has become essential for enterprises to venture into overseas markets. However, few studies have been performed on the international reputation of HSR enterprises. This study aims to reveal the formation mechanism of HSR enterprises’ international reputation by developing a theoretical framework. The researchers identified five factors and proposed a hypothetical path model based on a comprehensive literature review. After the pilot study, questionnaires were distributed to practitioners in the international HSR industry for data collection. The path model was validated based on partial least-squares structural equation modeling. Eight of the nine paths are statistically supported. Researchers have structured a theoretical framework for the international reputation of HSR enterprises from two perspectives: Being good and being known. Subsequently, a strategic framework was developed to provide targeted promotion strategies for HSR enterprises. The findings of this study contribute to existing international reputation theories using the theoretical model and provide beneficial guidance for HSR enterprises to improve their international reputation through a strategic framework.

关键词： high-speed railway international reputation being good being known structural equation modeling

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Case modifying of high-speed cutting database based on CSP and similarity theory

Kejun XIANG, Zhanqiang LIU, Xing AI

《机械工程前沿（英文）》 2009年第4卷第1期页码 83-87 doi: 10.1007/s11465-009-0014-0

摘要： By analyzing the reasoning of a high-speed cutting database system, a case modifying method is put forward. According to the variables’ difference of the solution part in a case, a constraint satisfaction problem (CSP) and similarity calculation are used to modify a case. The constraint relationship of discrete variables is described by establishing a rule knowledge base. The algorithm of CSP is used to solve the discrete variable constraint problem. On the basis of the high-speed cutting theory, a similarity calculation formula is deduced to calculate the consecutive variables. The CSP and similarity calculation are applied to case modifying, which is possible to automatically modify cases in the high-speed cutting database system.

关键词： high-speed cutting database case modifying CSP similarity calculation

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Innovation evolution of China’s high-speed rail industry

Jin CHEN, Liang MEI

《工程管理前沿（英文）》 2018年第5卷第4期页码 548-552 doi: 10.15302/J-FEM-2018208

摘要：

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Intelligent high-speed cutting database system development

XIANG Kejun, LIU Zhanqiang, AI Xing

《机械工程前沿（英文）》 2008年第3卷第2期页码 180-188 doi: 10.1007/s11465-008-0038-x

摘要： In this paper, the components of a high-speed cutting system are analyzed firstly. The component variables of the high-speed cutting system are classified into four types: uncontrolled variables, process variables, control variables, and output variables. The relationships and interactions of these variables are discussed. Then, by analyzing and comparing intelligent reasoning methods frequently used, the hybrid reasoning is employed to build the high-speed cutting database system. Then, the data structures of high-speed cutting case base and databases are determined. Finally, the component parts and working process of the high-speed cutting database system on the basis of hybrid reasoning are presented.

关键词： control hybrid reasoning process component uncontrolled

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Comprehensive measurement and evaluation system of high-speed motorized spindle

Dashuai ZHOU, Liangsheng WU, Yichuan XIAO

《机械工程前沿（英文）》 2011年第6卷第2期页码 263-269 doi: 10.1007/s11465-011-0217-z

摘要：

Reducing the manufacturing time is the trend of high-precision manufacturing, and the precision of a work-piece is very important for manufacturing industry. The high-speed motorized spindle is the most critical part and becoming more widely used in the machine tool at present, and its precision may affect the overall performance of high-speed cutting. Most of the studies on high-speed cutting are focused on the cutting force, the vibration of the spindle and effects of the spindle’s thermal deformations; hence, how to roundly measure and objectively evaluate high-speed spindle is an imminence question of it because the comprehensive dynamic properties and evaluation system of spindles directly affect the cutting ability of the whole machine tool before they are manufactured. This paper presents a comprehensive measurement and evaluation system of high-speed motorized spindle, which reflects the overall performance of motorized spindle and bases on international standard.

关键词： high-speed motorized spindle comprehensive prope rties evaluation system

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Machine learning for fault diagnosis of high-speed train traction systems: A review

《工程管理前沿（英文）》 doi: 10.1007/s42524-023-0256-2

摘要： High-speed trains (HSTs) have the advantages of comfort, efficiency, and convenience and have gradually become the mainstream means of transportation. As the operating scale of HSTs continues to increase, ensuring their safety and reliability has become more imperative. As the core component of HST, the reliability of the traction system has a substantially influence on the train. During the long-term operation of HSTs, the core components of the traction system will inevitably experience different degrees of performance degradation and cause various failures, thus threatening the running safety of the train. Therefore, performing fault monitoring and diagnosis on the traction system of the HST is necessary. In recent years, machine learning has been widely used in various pattern recognition tasks and has demonstrated an excellent performance in traction system fault diagnosis. Machine learning has made considerably advancements in traction system fault diagnosis; however, a comprehensive systematic review is still lacking in this field. This paper primarily aims to review the research and application of machine learning in the field of traction system fault diagnosis and assumes the future development blueprint. First, the structure and function of the HST traction system are briefly introduced. Then, the research and application of machine learning in traction system fault diagnosis are comprehensively and systematically reviewed. Finally, the challenges for accurate fault diagnosis under actual operating conditions are revealed, and the future research trends of machine learning in traction systems are discussed.

关键词： high-speed train traction systems machine learning fault diagnosis

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Integrated slipper retainer mechanism to eliminate slipper wear in high-speed axial piston pumps

《机械工程前沿（英文）》 doi: 10.1007/s11465-021-0657-z

摘要： The power density of axial piston pumps can greatly benefit from increasing the speed level. However, traditional slippers in axial piston pumps are exposed to continuous sliding on the swash plate, suffering from serious wear at high rotational speeds. Therefore, this paper presents a new integrated slipper retainer mechanism for high-speed axial piston pumps, which can avoid direct contact between the slippers and the swash plate and thereby eliminate slipper wear under severe operating conditions. A lubrication model was developed for this specific slipper retainer mechanism, and experiments were carried out on a pump prototype operating at high rotational speed up to 10000 r/min. Experimental results qualitatively validated the theoretical model and confirmed the effectiveness of the new slipper design.

关键词： axial piston pump high speed slipper wear slipper design retainer lubrication model